Fitness Belt – Home Workout Equipment

Project Overview

Graphler Technology Solutions collaborated with client based in New York, USA , to design an innovative home workout fitness belt. The project aimed to create versatile workout equipment catering to a range of exercises, emphasizing portability, customizable load settings, and ergonomic comfort. We helped with 3D CAD, Development of manufacturing and tooling drawings, create a working prototype and field testing 

Key Features

 

  • Waist Fit Belt: Adjustable for sizes S to XXL, with load settings ranging from 2 to 20 kg, controlled through a knob.
  • Ankle Fit Unit: Supports leg-based workouts, with a load variation of 2 to 10 kg.
  • Digital Display: Tracks workout duration, repetitions, and calories burned, powered by replaceable batteries with an ON/OFF/Reset button.
  • Modular Design: Interchangeable components including waist, thigh, and ankle belts, each with dedicated pulley systems.

Workout Capabilities

The belt enables a variety of exercises targeting different muscle groups:

 

  • Biceps: Straight curls, wide curls, drag curls, reverse curls, hammer curls
  • Triceps: Triceps press, kickbacks, close grip bench press, skull crushers, Tate press
  • Chest: Chest press, inclined chest press, neutral incline chest press, chest flys

Engineering & Design Considerations

Graphler Technology Solutions conducted extensive research on range of motion, load tracking, and ergonomics to ensure comfort and functionality. Design iterations addressed potential issues like belt displacement, force imbalances during single-hand workouts, and load-induced compression.

Concept Development

The team explored multiple concepts:

  • Concept 1: Waist, thigh, and ankle belts with 2 load modules.
  • Concept 2: Chest and ankle belts for enhanced upper body exercises.
  • Concept 3: Knee, chest, and ankle belts with independent left and right load control.
  • Concept 4: Simplified chest and ankle belt configuration for balanced force distribution.

 

 

Final Outcome

The final design delivers an adaptable, lightweight workout solution suitable for home environments. With load customization, real-time tracking, and comprehensive exercise support, the fitness belt provides a complete workout experience without the need for bulky gym equipment.

Graphler Technology is one of the leading product design companies in India. We have experts in 3D CAD Design Services and also we are specialized in  CFD consulting services,  structural design services, 2D to 3D Conversion services, stress analysis services etc.